Border Styles

We offer two types of borders for custom embroidered patches: Merrow, and Hot Cut. A Merrow border is referred to as a traditional border. It features a heavily stitched beveled appearance which is applied after the sewing of your patches. A Hot cut border is a thin border that is usually cut out in the shape of your design. Hot cut borders are more ideal for complex custom shapes, whereas merrow borders are more suited for basic shapes such as circles, ovals and squares. Please see the examples below for a detailed look at both Merrow and Hot Cut borders.

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Please contact us at patches Express if you have any questions regarding soft enamel Patch customizations.
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Patches Express Today’s Leader in Custom Patches

Our custom patchs are available in a variety of custom precious metal platings and can be fitted with a range of different standard or upgrade options. We also offer the ability to truly customize the presentation and packaging of your order in acrylic or velvet cases, or on custom printed card stock. We place our customers first in our client centric approach to custom products. All of these qualities and more make Patches Express today’s leader in custom patchs.


What’s Included with Your Order?

  • Free Design & Digital Proof
  • Unlimited Design Revisions
  • Free UPS Air Shipping
  • Free Mold
  • 100% Quality Guarantee
  • 7-10 Day Production Time